The Story Behind the EXPEDITION

Made in Schenectady, New York Since 1970

Every Expedition Duffel is hand-sewn in our upstate New York factory. We're not a faceless manufacturer—we're a small team of skilled sewers who take pride in every stitch, every reinforced seam, every thoughtful detail. When you buy a Tough Traveler bag, you're supporting American workers who believe in making things that last through a lifetime of adventures, not just single trips.

What Makes the EXPEDITION Special

Three Sizes, One Concept

• SMALL (28L) - Weekend trips, gym, overnight adventures (18"w x 12"h x 8"d, 1 lb)
• MEDIUM (70L) - Week-long travel, extended trips (24"w x 15"h x 12"d, 1 lb 8 oz)
• LARGE (83L) - Expeditions, long-term travel, gear hauling (25"w x 17"h x 12"d, 1 lb 12 oz)
• All incredibly lightweight - Maximum capacity without excessive weight
• Choose your adventure - One size for every journey

Engineered for Heavy Use

• Dual-material construction - Lightweight Packcloth nylon upper, reinforced 1000D Cordura bottom
• Strategic reinforcement - Durability where you need it, light weight where you don't
• Full-width YKK zipper - Extends down the sides for easier packing and access
• Cinch straps with quick-release buckles - Compress load when not full, expand when needed
• Built for rough handling - Airport baggage claim, expedition base camps, adventure travel

Comfortable Carry, Versatile Use

• Comfortable snapped hand-grip - Easy carry even when fully loaded
• Adjustable, detachable shoulder strap - Carry it your way
• Balanced weight distribution - Designed for comfortable carrying
• Quick-release buckles - Easy cinching and adjustment on the go

Built for a Lifetime of Travel

• Machine washable - Keep it fresh after every expedition
• Water-resistant - Your gear stays protected in any weather
• Reinforced stress points - Where cheap duffels fail, ours endure
• YKK zippers - Smooth, reliable, built for 10,000+ cycles

Why Choose American-Made?

When you choose the Expedition, you're choosing more than a duffel, you're choosing a philosophy. You're supporting skilled workers in upstate New York who earn fair wages and take pride in their craft. You're choosing quality over quantity, longevity over trends, and repair over replacement.

Perfect For:

• Adventure travelers - Expeditions, trekking, international travel
• Weekend warriors - Camping, hiking, outdoor adventures
• Gym enthusiasts - Heavy gear, multiple uses per week
• Business travelers - Extended trips with professional gear
• Expedition teams - Serious gear for serious adventures
• Anyone who values durability - One duffel for every journey

Specifications

FEATURES (ALL SIZES):

• Upper material: Lightweight Packcloth nylon
• Bottom material: Reinforced 1000-denier Cordura
• Zipper: Full-width YKK zipper extending down sides
• Compression: Cinch straps with quick-release buckles
• Carry options: Comfortable snapped hand-grip, adjustable detachable shoulder strap
• Care: Machine washable & water-resistant
• Made in: Schenectady, New York, USA

Shipping & Guarantee

Ships from our NY factory in 1 business day
Domestic shipping from $6.50 | Expedited & international available

Lifetime Warranty Against Defects
Guaranteed without limit against manufacturing defects. The EXPEDITION is hand-sewn by skilled craftspeople who stand behind their work. When you invest in American-made quality, you invest in a duffel that becomes your trusted adventure companion—for decades of journeys.

Learn more about our manufacturing →