DESIGN, PROTOTYPING & MANUFACTURING SERVICES

When you need a unique custom bag or pack, Tough Traveler is here for you. As a custom manufacturer, we specializing in designing, prototyping, and producing a wide variety of bags and packs.

Our team is dedicated to providing accessible, prompt, and top-notch service.  All of our manufacturing is done in-house in the USA, so you can count on high-quality materials and construction techniques, plus short lead times and quick delivery. Whether you need one prototype or a run of thousands, we're ready to work with you.

Some of our specialties include:

  • Custom cases for specialized equipment, such as electronics, emergency responder equipment, tools, and kits.  
  • Working with new entrepreneurs to bring their initial ideas to production.
  • Manufacturing quantities of totes, backpacks, duffels, or other bags for companies that need a quality, American-made supplier.
  • Creating a unique special bag for individuals with who want a bag that exactly fits their needs

We have done specialty work for organizations including BMW, NYS Troopers, Closet Factory, Visiting Nurses, General Electric, The College Board, and many others.

 

        

Tough Traveler

CUSTOM DESIGN QUOTE

$1.00
$1.00
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Register to get a firm quote for creating a prototype. There is a minimal $1 fee to help us streamline the quoting process. You may also email us at service@toughtraveler.com with your project details.
  • The consultation will take place either over email. If you are local to us, we may also be able to arrange in-person consultation. We can typically arrange a consultation & quote within one week of your registration. But depending on our schedule it may take up to three weeks.
  • If after consulting we find that we are unable to provide you with a quote because the project is not suited to our abilities, the entire quote fee will be refunded.  If we provide you with a quote and you accept it, the quote fee will be put towards the cost of the project.
  • If we require more than one consultation to understand your project well enough to quote it, there is no extra charge.
  • After we understand your project, we will provide you with an invoice for your prototype. If you decide to move forward, simply pay it and we will put you into our schedule.
  • Unless you change the details of the project, the initial quote will cover all consultations, design work, modifications, and shipping of one prototype or prototype set.
  • Why the fee for a quote? We get many, many requests daily! We're hoping the fee will streamline things and give us more time to respond to people who are genuinely interested in creating a custom item. We love working with creative people to bring ideas to life, and we want to spend more time doing that and less time answering inquiries!

    FREQUENTLY ASKED QUESTIONS:

    What type of products can you make? 
    We will consider quoting any heavy-fabric textile products, including outerwear. However, our expertise is in bags, backpacks, luggage, and other carrying cases.

    Can you replicate a bag I already love?
    If the bag is your original design, yes (or, at least maybe!). However, we cannot replicate a bag you purchased from another company. If you have a bag with features you love, however, we might be able to make you a new design that fits your needs.

    How much does a prototype cost?
    Costs vary enormously, depending on the complexity of the project. A good guideline is: the more compartments and features your project has, the more expensive it will be to create.  A custom-sized flat pouch with a single zipper could be less than $100. A complex case system with numerous pockets for specialty items could be over $10,000.  We will provide you a firm quote after consultation so you know the exact price of your prototype.

    Can I get more than one bag?
    We usually only make one prototype to start a project. After you have approved the prototype, we are happy to offer a reduced price for additional units.

    Do I need a tech pack?
    No. We can work with you no matter what stage your project is in. Tech packs are not always useful because they may not apply to our manufacturing techniques.  Therefore, we don’t recommend you pay for a tech pack before consulting us.

    Will you sign an NDA?
    We will sign an NDA for a large quantity purchase, but for a small quantity or single prototype, we will only sign one if you cover the costs involved, which can exceed $5,000. An alternative option is to file your design with the USPTO or copyright office.

    Who supplies the materials?
    We will supply all materials that we usually stock. Our regular materials include Packcloth, Cordura, vinyl, webbing, YKK zippers,  and more. However, if you want materials that we don’t have on hand, you will need to supply them. We will let you know if there are any materials we can’t supply before we provide a quote. View full details